Fire Seal 2000

 

Fire Seal 2000 is a single component ceramic and stainless steel filled putty that will withstand temperatures up to 2000 degrees. It can be used to repair cracks or pitted surfaces on rough surfaced or sand blasted steel, stainless steel, or cast iron. It is ideal for exhaust manifolds and headers, boilers, cooking grills and turbo chargers or anywhere extreme heat is present.

Surface preparation

Remove loose rust with a stiff wire brush or sanding tool. Sandblasting is highly recommended for best results. Relieve stress in cracked castings by v-grooving the crack and drilling 1/8-inch holes at each end of crack. Remove any dirt or oil with lacquer thinner or Por-15 Solvent. Burn off residue with propane torch or equivalent to improve adhesion and prevent any moisture of oil left in the metal from causing Fire Seal 2000 from blistering.

Application

Mix contents by thoroughly kneading the pouch. Cut corner of pouch and spread contents evenly with a putty knife. Seal pouch to preserve remaining material. For pits, cracks or small holes a maximum thickness of 3/8 of an inch per application is recommended. Fully cure Fire Seal 2000 between applications. For holes larger than 3/8 of an inch a metal screen should be used. First apply a coating of sealer, then form and clamp the screen to the part. Apply a second coat to cover the screen.

Curing

Air dry at room temperature for 18-24 hours or up to 48 hours in humid conditions. Idle engine or gradually heat repair for 10-15 minutes to fully cure. If bubbling occurs after curing, Fire Seal 2000 was cured to fast or the surface was not properly cleaned and dried. Correct this by allowing the surface to cool and then scrape of the blistered material and then re-prepping the area that bubbled.

Machining

Fire Seal 2000 may be sanded, filed, or machined after it has fully cured. Do not use a lubricant for machining. Avoid breathing sanding dust and keep out of reach of children. Prevent unused sealer from freezing. Fire Seal 2000 is water based, non-flammable, and contains no solvents or VOC’s.